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Mission of Soyuz MS-02 spacecraft
Originally scheduled for launch on Sept. 23, 2016, the Soyuz MS-02 spacecraft was hit with a mysterious short circuit in September, which required postponing the mission indefinitely. After pinpointing the problem to an improperly bent cable located behind cosmonauts seats in the descent module, Russian engineers had to repair the vehicle loaded with toxic propellants and pressurized gases despite existing safety rules prohibiting such operations. The mission finally lifted off on Oct. 19, 2016. The Soyuz MS-02 carried three members of Expedition 49 to the ISS.
Soyuz MS-02 crew during training in Star City: NASA astronaut Shane Kimbrough and Russian cosmonauts Sergey Ryzhikov and Andrey Borisenko.
Soyuz MS-02 mission at a glance:
Soyuz MS prepares to fly
On September 17, Roskosmos announced that after final tests of the spacecraft, its launch had to be postponed from September 23. The new launch date has not been announced. According to industry sources, the delay was caused by a short circuit, which took place during roll-on of the payload fairing on Sept. 15, 2016, which protects the spacecraft during its ascent through the atmosphere. The problem was not detected until the vehicle had been rotated back to a vertical position and was being prepared for the second fit check at Site 254 in Baikonur. The situation was complicated by the fact that engineers could not immediately identify the location of the short circuit in the fully assembled spacecraft. Preliminary estimates indicated that such an issue inside the descent module, SA, could require several weeks to fix, however if the problem was in the instrument module, PAO, it could take several months to resolve.
In the worst case scenario, mission officials might decide to replace the Soyuz vehicle No. 732, which was affected by the problem, with Vehicle No. 733 originally intended for the Soyuz MS-03 mission. According to official Russian media, the launch of the Soyuz MS-02 might be postponed until at least the beginning of October.
On September 19, the Interfax news agency reported that a meeting of the State Commission overseeing the launch was scheduled at the end of the day to make a decision on how to proceed. In the meantime, the three members of the Soyuz MS-02 crew, including Russian cosmonauts Sergey Ryzhikov, Andrey Borisenko and NASA astronaut Shane Kimbrough who were already in Baikonur in preparation for the Sept. 23 liftoff, were now expected to fly back from Baikonur to their training center in Star City near Moscow.
On September 20, Interfax reported that the launch of Soyuz MS-02 had been preliminary penciled for October 12 or November 1, 2016. According to the agency, the delay of the mission could affect the downstream ISS schedule, including the launch of the Progress MS-04 cargo ship slated for Oct. 20, 2016, and the liftoff of the Soyuz MS-03 transport spacecraft scheduled for November 16 of the same year was now not expected to fly until December.
The return of the Soyuz MS-01 spacecraft, originally scheduled for October 30, 2016, could also be postponed, because the upcoming expedition was expected to overlap with the returning crew for at least a week for smooth transfer of duties aboard the orbital outpost, Interfax reported.
On September 22, the official TASS news agency reported that the culprit in the technical failure aboard Soyuz had finally been isolated to a burned cable, which could be replaced by October 19, enabling the launch in the last decade of the same month. According to flight ballistic experts quoted by RIA Novosti on September 21, the launch window was available from October 12 to October 20, 2016. In case Vehicle No. 732 could not be prepared for launch during this window, the follow-on spacecraft No. 733 could be ready for flight as early as November 1, the agency said.
Sources close to investigation told RussianSpaceWeb.com that a cable located behind the cosmonaut seats inside the Descent Module of the Vehicle No. 732 had accidentally been bent severely enough to damage its insulation. As it turned out, the problem had nothing to do with the encapsulation of the spacecraft inside its payload fairing on September 15, as was initially thought.
Replacing the damaged cable is relatively straight forward, but it now has to be conducted on the vehicle fully loaded with toxic propellants and pressurized gases. Such an attempt would violate usual safety rules, but draining the spacecraft off its propellants and gases would likely be even more unprecedented and require lengthy repairs.
A Soyuz-FG rocket was scheduled to launch the Soyuz MS-02 (No. 732) transport spacecraft with a crew of three from Baikonur to the International Space Station, ISS, on Sept. 23, 2016, at 21:17 Moscow Time.
Within a previous revision of the ISS schedule, the Soyuz MS-02 mission was planned for Sept. 30, 2016.
The spacecraft was originally scheduled for landing on Feb. 25, 2017, at 08:05 Moscow Time.
October 7: The crew return to Baikonur;
October 8: The final crew training and spacesuit fit check;
October 14: The Progress MS-02 cargo ship undocking and deorbiting;
October 19: The Soyuz MS-02 launch.
On Oct. 6, 2016, the State Commission overseeing the launch certified the results of the spacecraft repairs and approved the new launch manifest for the Russian missions to the ISS:
October 19, 11:05 Moscow Time: The Soyuz MS-02 launch;
October 30: Landing of the Soyuz MS-01 spacecraft;
November 16: The Soyuz MS-03 launch;
December 1: The Progress MS-04 launch.
On Oct. 8, 2016, the Soyuz MS-02 primary and backup crews made a rare repeat of the familiarization training with their fully assembled spacecraft inside the processing building at Site 254 in Baikonur. The procedure included suiting up operations, spacesuit pressure checks, boarding the spacecraft for tests of communications gear and other equipment and going over the instructions provided for the crew during the original rehearsal in September.
On October 10, Soyuz MS-02 was re-attached to a transfer ring, which serves as an interface between the spacecraft and the launch vehicle. The next day, or nearly a month after the technical problem had forced to halt preparations for flight, engineers repeated the final inspection of the Soyuz MS-02 spacecraft and it was then placed under its payload fairing.
Soyuz MS-02 is rotated into horizontal position on Oct. 11, 2016, for the encapsulation into its payload fairing.
On October 13, the payload section containing the Soyuz MS-02 spacecraft was transported from its processing center at Site 254 to the vehicle assembly building at Site 31. Shortly before the departure of the payload section, the primary and backup crews again sat inside the spacecraft, reviewing control panels and testing various systems, including communications, RKK Energia said.
The State Commission overseeing the launch cleared the vehicle for the rollout to launch pad No. 6 at Site 31 on October 16, 2016, RKK Energia announced.
The final integration of the Soyuz-FG launch vehicle with the Soyuz MS-02 spacecraft on Oct. 14, 2016.
Soyuz MS-02 shortly after arrival to launch pad on Oct. 14, 2016.
After a month-long delay, a Soyuz-FG rocket lifted off on Oct. 19, 2016, at 11:05:14.378 Moscow Time (4:05 a.m. EDT).
The launch vehicle carried the 7,220-kilogram Soyuz MS-02 spacecraft with a crew of three bound to the International Space Station, ISS. During the launch, the Soyuz Commander Sergey Ryzhikov occupied the central seat in the descent module, with Flight Engineer Andrey Borisenko to his left and NASA astronaut Shane Kimbrough, also Flight Engineer, in the starboard seat.
Propelled by the simultaneous thrust of the four engines of the first stage and the single engine of the second stage, the rocket headed east to align its ascent trajectory with an orbital plane inclined 51.66 degrees toward the Equator. Slightly less than two minutes into the flight, the ship's emergency escape system was jettisoned, immediately followed by the separation of the four boosters of the first stage. The second (core) stage of the booster continued firing for less than five minutes into the flight. Almost exactly 40 seconds after the separation of the first stage, the payload fairing protecting the spacecraft in the dense atmosphere split into two halves and fell away. Moments before the second stage completed its firing 4.7 minutes into the flight, the four-chamber engine of the third stage ignited, firing through a lattice structure connecting two boosters. Moments after the separation of the core booster, the tail section of the third stage split into three segments and fell away.
The Soyuz MS-02 launch sequence on Oct. 19, 2016.
The separation of the Soyuz MS-02 from the third stage of the launch vehicle took place as scheduled at 11:14:02.38 Moscow Time (4:14 a.m. EDT) into an orbit with the following parameters, according to the mission control in Korolev, Russia:
Without any additional maneuvers, the spacecraft would remain in this orbit for around 20 revolutions around the Earth during the next 30 hours, before reentering the Earth's atmosphere.
Upon reaching its planned orbit, Soyuz MS-02 was 289 degrees away and below the ISS, which at the time was circling the planet in the 402.32 by 426.73-kilometer orbit.
According to NASA, the two-day rendezvous profile with the station, (as opposed to the six-hour scenario possible in Soyuz docking missions) was chosen to allow more tests of new systems on the Soyuz MS series.
According to the Russian mission control in Korolev, the Soyuz was scheduled to perform three orbital maneuvers during the 3rd, 4th and the 17th orbit of the flight, which would bring the spacecraft into the vicinity of the station, according to the following planned timeline:
Following its orbit corrections, Soyuz MS-02 was expected to begin an autonomous rendezvous with the ISS around 10:34:48 Moscow Time on Oct. 21, 2016, (3:34 a.m. EDT), aiming to lock sensors of its Kurs-NA rendezvous system onto the station.
The final maneuvers, including a flyaround of the ISS, a short station-keeping period and berthing were to commence at 12:35:13 Moscow Time.
The docking of the Soyuz MS-02 spacecraft was originally scheduled on October 21, 2016, at 12:59:09 Moscow Time (5:59 a.m. EDT), during the 34th orbit of the mission, however in reality, it took place several minutes earlier at 12:52 Moscow Time (5:52 a.m. EDT).
The hatch from Soyuz MS-02 to the ISS was opened around 8:20 a.m. EDT, around 15 minutes ahead of schedule.
ISS configuration after the arrival of the Soyuz MS-02 spacecraft.
Read much more about the history of the Russian space program in a richly illustrated, large-format glossy edition:
The Soyuz MS-02 mission patch. Credit: NASA
Sergey Ryzhikov enters the habitation module of the Soyuz MS-02 spacecraft during what expected to be the final familiarization training in Baikonur on Sept. 9, 2016. Click to enlarge. Credit: RKK Energia
Soyuz MS-02 returns to its processing building at Site 254 on Sept. 11, 2016, after being loaded with fuel and pressurized gases. Click to enlarge. Credit: RKK Energia
Soyuz MS-02 is being integrated with its launch vehicle adapter on Sept. 13, 2016. Click to enlarge. Credit: RKK Energia
The Soyuz MS-02 is being placed inside its protective fairing on Sept. 15, 2016, shortly before the spacecraft would suffer a mysterious short circuit. Click to enlarge. Credit: RKK Energia
On Oct. 8, 2016, the Soyuz MS-02 primary and backup crews made a rare repeat of the familiarization training with their fully assembled spacecraft inside the processing building at Site 254 in Baikonur. Click to enlarge. Credit: Roskosmos
Soyuz MS-02 is re-attached to the launch vehicle transfer ring on Oct. 10, 2016. Click to enlarge. Credit: RKK Energia
Click to enlarge. Credit: RKK Energia
The final inspection of the Soyuz MS-02 spacecraft on Oct. 11, 2016. Click to enlarge. Credit: RKK Energia
Soyuz MS-02 under its payload fairing travels by rail from Site 254 to Site 112 for integration with the launch vehicle. Click to enlarge. Credit: RKK Energia
Third stage of the Soyuz FG rocket is being prepared for the Soyuz MS-02 mission on Oct. 14, 2016. Click to enlarge. Credit: RKK Energia
Third stage of the Soyuz FG rocket is being integrated with the payload section of the Soyuz MS-02 mission on Oct. 14, 2016. Click to enlarge. Credit: RKK Energia
The emergency escape rocket is mounted on top of the payload section with Soyuz MS-02 on October 14, 2016. Click to enlarge. Credit: RKK Energia
The rollout of the Soyuz-FG rocket to toe launch pad on the morning of October 14, 2016. Click to enlarge. Credit: RKK Energia
Soyuz MS-02 approaches the ISS on Oct. 21, 2016. Credit: NASA
View of the International Space Station from the approaching Soyuz MS-02 spacecraft on Oct. 21, 2016. Click to enlarge. Credit: NASA
Crew of Soyuz MS-02 spacecraft enters ISS, moments after opening hatches to ISS on Oct. 21, 2016, at 8:20 a.m. EDT. Click to enlarge. Credit: NASA